How to Replace the Level Control Valve on Your Airmatic Suspension

Nov 8, 2021
Chassis

Introduction

Welcome to Grafco Electric, your trusted source for Airmatic suspension solutions. In this detailed guide, we will walk you through the process of replacing the level control valve on your Airmatic suspension system. This component is crucial for maintaining proper suspension height and ensuring a smooth and comfortable ride.

Why Replace the Level Control Valve?

The level control valve on your Airmatic suspension system is subjected to significant wear and tear over time. As a result, it may become faulty, leading to issues like uneven suspension height, increased body roll, and reduced overall system performance. Replacing the level control valve with a new one can restore your Airmatic suspension system's functionality and improve ride quality.

Step-by-Step Guide to Replacing the Level Control Valve

Step 1: Gather the necessary tools and materials

Before starting the replacement process, make sure you have the following tools and materials handy:

  • Socket set
  • Torx wrench set
  • Hydraulic jack
  • Jack stands
  • Clean rags
  • Airmatic suspension level control valve

Step 2: Prepare the vehicle

Park your vehicle on a flat surface and engage the parking brake to ensure it remains stationary throughout the replacement process. It's recommended to wear safety gloves and goggles for personal protection.

Step 3: Lift the vehicle

Using a hydraulic jack, carefully lift your vehicle off the ground until the wheels are fully suspended. Place jack stands under secure points to ensure stability and safety.

Step 4: Locate the level control valve

The level control valve is typically located near the suspension strut assembly. Consult your vehicle's manual or refer to the manufacturer's documentation for precise details and diagrams.

Step 5: Removal of the old valve

Start by disconnecting any electrical connectors or wiring harnesses connected to the level control valve. Then, using appropriate tools, loosen and remove the mounting bolts securing the valve in place. Take note of the valve's position and orientation for correct installation of the new valve.

Step 6: Install the new valve

Carefully position the new level control valve in place, aligning it with the mounting holes. Reinsert and tighten the mounting bolts until the valve is securely fastened. Reconnect any electrical connectors or wiring harnesses that were previously disconnected.

Step 7: Lower the vehicle

Once the new level control valve is installed, it's time to lower your vehicle back to the ground. Use the hydraulic jack to lower it slowly until all wheels are in contact with the surface. Remove the jack stands and lower the vehicle completely.

Step 8: Test the new level control valve

Start your vehicle and allow it to run for a few minutes to ensure proper functionality of the new level control valve. Observe the suspension height and overall stability while driving to confirm that the replacement was successful.

Conclusion

Congratulations! You have successfully replaced the level control valve on your Airmatic suspension system. By following this comprehensive guide provided by Grafco Electric, you've taken an important step in maintaining and enhancing your vehicle's suspension performance. If you encounter any issues or have further questions, don't hesitate to reach out to our expert team for assistance.

About Grafco Electric

Grafco Electric is a leading provider of high-quality Airmatic suspension components and solutions. With years of experience in the industry, we are committed to delivering top-notch products and exceptional customer service. Our team of experts is dedicated to assisting you with all your suspension needs, from diagnosis to installation. Contact Grafco Electric today and experience the difference for yourself!

Philippe Brito
Very informative guide.
Nov 8, 2023