Removing a Power Sunroof Headliner Panel When You Can't Open the Roof

May 24, 2018

Welcome to Grafco Electric! In this detailed guide, we will walk you through the process of removing a power sunroof headliner panel when you are unable to open the roof. Our step-by-step instructions and expert tips will ensure that you can successfully complete this task, even if you are not a professional mechanic.

The Importance of a Power Sunroof Headliner Panel

Before diving into the removal process, let's discuss why the power sunroof headliner panel is an essential component of your vehicle. The headliner panel, often made of fabric or vinyl, covers the interior part of the roof and provides insulation, soundproofing, and aesthetic appeal.

Over time, due to wear and tear, accidents, or other factors, the headliner panel may require removal for maintenance or repair. If you are unable to open your power sunroof, transporting your vehicle for professional assistance may not be an immediate option. That's where our guide comes in handy.

Tools and Materials Required

Before starting the removal process, it's important to gather the necessary tools and materials. Here's a list of items you'll need:

  • Trim panel removal tool
  • Torx screwdriver set
  • Flathead screwdriver
  • Pliers
  • Protective gloves
  • Shop towels or microfiber cloth

Make sure you have these tools readily available to ensure a smooth and efficient removal process.

Step-by-Step Guide to Removing the Power Sunroof Headliner Panel

Step 1: Safety First

Before you start working on the headliner panel, ensure that the vehicle's engine is turned off, and the power sunroof switch is in the off position. It is crucial to prioritize safety throughout the entire process to avoid any accidents or injuries.

Step 2: Identify the Access Points

Take a moment to assess the headliner panel's design and locate the access points for removal. Look for any screws, clips, or additional fasteners that may be securing the panel in place. Refer to your vehicle's owner manual for specific instructions related to your model.

Step 3: Remove the Sun Visors

In most cases, the sun visors need to be removed to access the headliner panel effectively. Use a screwdriver or a trim panel removal tool to detach the sun visor brackets from the roof. Make sure to label and keep track of any screws or bolts you remove to avoid misplacement.

Step 4: Remove Interior Light Fixtures

If your vehicle has any interior light fixtures attached to the headliner panel, they will need to be removed. Carefully disconnect the wiring harnesses connected to the lights and set them aside. Remember to exercise caution while handling electrical components.

Step 5: Remove Grab Handles or Assist Straps

Some vehicles may have grab handles or assist straps mounted to the headliner panel. Use a screwdriver or a trim panel removal tool to detach them from the roof. Keep track of any screws or bolts as you remove them.

Step 6: Remove Trim Pieces

Inspect the headliner panel for any trim pieces or molding that may be concealing additional fasteners. Gently remove these pieces using a trim panel removal tool to reveal the screws or clips holding the panel in place. Take your time to avoid any damage to the trim or surrounding areas.

Step 7: Loosen and Remove Fasteners

Using the appropriate screwdriver or Torx screwdriver from your set, carefully loosen and remove the fasteners that secure the headliner panel to the vehicle's roof. Pay close attention to the type and location of each fastener to ensure proper reinstallation later.

Step 8: Lower the Headliner Panel

Once all the fasteners have been removed, you can gently lower the headliner panel. Be cautious of any overhead lights, wiring, or other components that may still be connected to the panel. Slowly maneuver the panel out of the vehicle, ensuring a smooth and safe removal process.

Step 9: Clean and Inspect

With the headliner panel successfully removed, take this opportunity to clean the surrounding areas and inspect the panel for any damage or signs of wear. Use shop towels or a microfiber cloth to wipe away any dirt, dust, or debris that may have accumulated.

Step 10: Reinstall or Replace the Headliner Panel

If your goal was to remove the headliner panel for repair, now is the time to either fix the existing one or replace it with a new one. Follow the reverse steps of the removal process to reinstall the panel securely. Ensure all fasteners are tightened and all components are properly reattached.


Congratulations! You have successfully learned how to remove a power sunroof headliner panel when you can't open the roof. Remember to always prioritize safety and follow the step-by-step instructions provided in this guide.

At Grafco Electric, we take pride in providing comprehensive guides and valuable information to help you tackle various automotive tasks with confidence. Feel free to browse our website for more helpful articles and resources. If you have any further questions, don't hesitate to contact our team of experts.

Chuck Dixon
Super helpful guide! 🌞 Thanks for the detailed instructions and expert tips! Can't wait to try this out!
Nov 8, 2023
Detroit Athletic Club
Great guide! 🙌 Thanks for the step-by-step instructions!♪♪
Oct 14, 2023